How To Repair Fiberglass Westfalia Top
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4"Wide iii-M automotive tape to make a form, utilize fiberglass matting chopped up start to fill the open gaff your going to brand in that crevice all the way through the "Topper" (isn't this a movie?) After that is good & cured, lay multiple layers of matting & resin to fill the remainder of the ditch yous dug beyond the crack, inside & out. Practise not add besides much hardner to the resin, you'll cause it to exist very brittle, and y'all will be doing this job twice. Brand sure you dig out 3, four" on either side of the cracks, and glass information technology upward well. Grind to topper elevation. There is all kinds of info posted on utube to watch and go an idea what your in for. |

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Try to post your pictures hither on the Samba and then that we may encounter them. My browser doesn't similar your links and the photos will all the same exist here when time to come members are looking at this thread. Information technology'southward very frustrating to notice and quondam thread that is actually good but has dead photograph links. Good Luck with the repairs! Hans |

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I am trying to effigy how to do that. Thanks. |

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Ouch! you'll be busy. Thank you for the pics. Hans |

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For point of reference, fifty-fifty though I've only worked with fiberglass a scattering of times, fixing the nasty cracks at luggage rack wasn't also difficult. Different repair just I found that just building up layers of matt worked. Just then the the modest amount of missing material wasn't at an edge similar the repair yous'll be doing. Neil. _________________ 1981 Westy air cooled to 15� ABA swap: http://tinyurl.com/y9n4xob8 l� ABA Swap in to '88 Westy: http://tinyurl.com/yap5hpwt Vanagon VAG GAS engine bandy Google Group: VE7TBN |

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Link The void in the drinking glass? Go to Utube and sentry--- |

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I was mainly suggesting that the repair likely isn't difficult. ("for betoken of reference") The method I used was submitted but as a proposition and the pics shown indicating that unproblematic tools can get the task done. The repair method I used might bite me in the ass in the future but and then far, zippo issues over last few years. Nevertheless. Wasn't saying it's the right mode to exercise it. _________________ 1981 Westy air cooled to 15� ABA swap: http://tinyurl.com/y9n4xob8 50� ABA Swap in to '88 Westy: http://tinyurl.com/yap5hpwt Vanagon VAG GAS engine bandy Google Grouping: VE7TBN |

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Get a good fiberglass, twill preferred and at least four,8 oz/yd�. Many layers of a thin fabric is stronger than one layer with a thick weave. Use epoxy instead of polyester. Epoxy is much stronger. When you lot practice a paw lay-up you will add together more than resin then wanted and and so you want a strong resin anyway. Sand of the paint/gelcoat at least an inch around cracks and brand the sanded surface area sloped with the crack being the "ditch". Do NOT touch on the sanded area with your fingers and if you lot practise you must clean it with acetone. Epoxy is solvent free and the fat from you fingers is enough to make a less adept bond. Build it upwardly once again with resin and fibers. Let cure, paint, go camping. If you have any specific questions give me a shout, I work with these kind of products every day. _________________ Vanagon mirror terminate caps |

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I ilke insyncro'south suggestion. Solar Rez is nifty because you lot can work it until yous get information technology where you want and don't have to worry virtually the epoxy going off as well early, being brittle/sticky, or wasting what's left in the pot. The best thing about it is turnover time. Depending on how much UV you accept access too, you tin exist done sanding and on to the 2nd coat in 10-xx minutes�. practiced epoxies will exist more than like 4-6 hours. I was able to gear up 2 holes, with a masking tap backer, chopped upwardly fiberglass and solar res in under 2 hours. FWIW I besides just finished painting with interlux (two coats of primer, three coats of summit coat�took two quarts of each), and new seals from VC. Warning: Cypher makes the pigment look more tired like a sexy new meridian. |

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Definitely use epoxy resin. Don't employ polyester. Recommend resin from a company sailed Organisation 3. You'll need to build up your edge with a few plies of matting or fabric. Matting volition work amend as its stiffer pre-cure and will allow you form your built up plies on acme of information technology. Program to lay upward and cure a few times then sand and trim back to get the final shape from the material you laid upwards. Look in my top swap thread. I did a repair in that same area on my donor roof. |

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Your Location says it all. |

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resurrecting this for a small side question: I've congenital a wooden kayak and and so I think I'k somewhat well-versed in doing layups by hand and so my question is: Since I take a ton of West Organisation marine epoxy left over from that project, I thought I'd just employ that to repair the pop-top and baggage rack on my Vanagon. It seems like that more flexible nature of that compound would be platonic in this situation but am I wrong? (yes, i realize i'm using expensive epoxy for this, but it's just sitting around so why non?) Side question 2: what's the best way to paint this after the fact? Should I just have someone spray information technology for me since I'd have to purchase a gun and all the crap to do that chore? |

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I would double-bank check that there is no expiration date on the resin only in case there is one. There are seven days in a week. Someday is not ane of them. |

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I hand rolled the paint on my top and it turned out neat. I used a marine paint and a nappy roller. Check with your local automotive paint supply company and they can recommend a good paint and hand roller for your awarding. Cheers |

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Interesting. I wouldn't have thought to do it that way. Yous couldn't share a movie could y'all? I've hand applied various finishes on woods and fiberglas but for some reason, my brain want to spray information technology just because it's a car?
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How To Repair Fiberglass Westfalia Top,
Source: https://www.thesamba.com/vw/forum/viewtopic.php?p=7916289
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